Igihe co gukoresha bateri ya Walkie Stacker: Uko woharura igikorwa cawe

Ivyiyumviro vyinshi vy’amasoko bivuga 280Ah. Ivyo uwo mubare mu vy'ukuri utanga mu gikorwa cawe-ni co kinogo ata n'umwe yandika mu masezerano. Iryo tegeko ry’ibara ririho, ariko rifata ibintu bidahuye n’ibidukikije vy’ububiko vy’ukuri: umuzigo uhoraho, ubushuhe buringaniye, ibiharuro vy’ibitabu vy’inyigisho. Itandukaniro hagati y'ubushobozi bugereranywa n'igihe co gukoresha ni aho ukunanirwa kw'ibimenyetso bishika.

Ehe uburyo bwo kwiyumvira ico ico kinogo gitwara: fata umwanya wawe wo guhindura bateri (mu bisanzwe iminota 15), ugwize n’uguhindura ku musi mu bwato bwawe bwose, ukoreshe igipimo c’abakozi bawe. Ibikorwa vy’ibikamyo 50 bikora amashifu atatu birashobora gushika bitagoranye ku mibare itandatu ku mwaka mu bihembo vy’igihe co guhagarara vyihishijwe, imbere y’uko uharura ukubura kw’umwimbu kubera abateranya ibintu bicaye ata co bakora. Ivyo biharuro ubikoreshe imibare yawe bwite; igisubizo akenshi kiba ari kinini kuruta uko abantu biteze.

Electric walkie stacker operating in a busy warehouse environment highlighting battery runtime and capacity needs

Formule-n'aho isenyuka

Igihe co gukora (amasaha)=Ubushobozi bwa Bateri (Ah) ÷ Ubushobozi bwo Gukora (A) × DoD × Ubushobozi

Kubera 24V 280Ah y'amabuye y'agaciro-ibateri y'aside itanga ubushobozi1.5-tonigushushanya 60A ku mwanya, imibare y’ubujuju ivuga amasaha 4,6. Gukoresha uburebure bw’ukuri bw’ugusohoka (50% ku bijanye n’aside y’amabuye y’agaciro) n’ubushobozi bwa sisitemu (80%), kandi uri ku masaha 1.8 y’igihe co gukora gitekanye imbere y’uko ugutemba kw’umuriro kugira ico gukoze ku bushobozi bwo guterura.

Iyi formule ifata umuzigo uhoraho-utabaho mu bikorwa vy'ububiko. Igihe wongeyeko igikorwa co ku nzira, ububiko bukonje, canke guterura ibintu bikomeye kenshi, amabateri y'aside y'amabuye y'agaciro aratakaza ubushobozi uko ibiharuro vy'ugusohoka vyiyongera. Igiharuro ca Peukert ku bice vy’umubiri vyuzuye amazi gikora 1.25-1.35, bisobanura ko bateri ifise ubushobozi bwa 280Ah ishobora gutanga gusa 220Ah ku bipimo vy’ukuri vy’abateranya. LiFePO4 chemistry irarenga igice kinini c'iki gihano n'ibiharuro hafi 1.05. Mu 40+ ububiko bwashizweho twasuzumye mu myaka itatu iheze, ubuhanuzi bwacu bw'igihe co gukoresha litiyumu burahuye n'ibikorwa nyavyo mu 5%, mu gihe ubuhanuzi bw'aside y'amabuye y'agaciro buhora bubura na 20% canke birenze.

Lithium vs lead-acid battery capacity calculation formula for walkie stackers and material handling equipment

Ibintu bitatu bihinduka bigaragaza ko Spec yawe ikora

Ubushuhe, inyifato yo gushaja, n’imiterere y’umuzigo bifata 80% vy’itandukaniro hagati y’igihe co gukora giharuwe n’igihe nyaco co gukora. Imyaka ya bateri, ubukonje, ubushobozi bwo guhangana n’ibintu bifatanya: ivyo bihambaye ku ruhande, ariko ivyo bitatu ni vyo bigena nimba ingingo yawe yo gugura ibintu izoguma ikora.

Ububiko bukonje burahindura imibare yose. Ubushobozi bw'aside y'amabuye y'agaciro-bugabanuka 35% ku -degre 10 ; litiyumu igabanuka hafi 15% mu bihe nk’ivyo nyene. Ariko ivyo biharuro vyiyumvira ko ibiharuro vy’ugusohoka biringaniye. Mu bikorwa vy’amafiriji bifise ibikorwa bikomeye, aside y’amabuye y’agaciro ishobora gutakaza 50% canke birenze vy’ubushobozi butegekanijwe mu mwaka wa mbere. Ivyo bishobora gukorwa ntibihenda: amabateri agenda yinjira no gusohoka mu bice vy’ubushuhe akeneye amajakete y’ubushuhe, ivyo bikaba vyongera amadolari 800-1.200 ku kimwe cose. Ico kiguzi ntikiboneka cane mu bivugwa mu ntango ariko kigaragara ningoga mu ngengo y’imari y’ibikorwa. Gwacuamabateri y'ivyumazigereranywa n’ugukora ubudasiba kuva kuri -20℃gushika kuri 60 degree. Twarateguye iyo nzira cane cane kubera ko uruzitiro rwo gukonja ari rwo rumwe rusanzwe rwari rwarateye ukunanirwa kw’imirongo y’ubuhinga twabonye mu gusuzuma abakiriya ba mbere.

Amahirwe yo kwishura atandukanya litiyumu ROI n'amabuye y'agaciro-asidi. Gutera umuriro mu gihe c'akaruhuko utarangije urugendo rwuzuye birafasha litiyumu kandi vyonona aside y'amabuye y'agaciro.{0}}. Asidi y’amabuye y’agaciro-yuzuye ikeneye amasaha 8 ataco ihagaze hamwe n’ugukonja kugira ngo isahani ibe nziza. Ibikorwa birenga kuri ivyo bihora bibona 30% vy’ubuzima bugufi bwa bateri. Umukiriya umwe w’ivy’ibifungurwa afise12-ibice vy'amaguru biteranya ubwatobaje iwacu bamaze gusubirira amabateri yabo y’amabuye y’agaciro amezi 18 mu myaka 4{3}}y’ingendo y’ugucapura vyihuta mu gihe c’akaruhuko k’akazi vyari vyarasenyutse imiterere y’amasahani vyihuta kuruta uko umuntu wese yari yiteze. Kubera amapaki yacu ya LiFePO4 n’uburyo bwo kwishura, ubu bari ku mezi 30 n’ubushobozi bukiri hejuru ya 90%.

Ubuhinga bw'umuzigo burahambaye kuruta uko ubushobozi bwo hejuru buvyerekana. Igikoresho co guteranya ibintu rimwe na rimwe giterura ibiro 1.200 gikora mu buryo butandukanye cane n’ikiguma gizunguruka iyo gifise umuzigo wose. Itandukaniro ry’ugukura ubu rishika kuri 50%, kandi ivyo ntibihuye n’uko ibiharuro vy’amasoko vyiyumvira, kuko guterura ibintu bikomeye kenshi bitera ubushuhe bwirundanira bwihuta ubushobozi bwo kuzimangana mu bihimba vy’amabuye y’agaciro.

Ibara rya ROI riri inyuma y'ikibazo cose c'igihe co gukora

Ibibazo vy’igihe co gukora akenshi bifasha gufata ingingo nini kuruta: twoba dukwiye guhindura tukaja kuri litiyumu? Inyishu iva ku mice y'ihinduka-ariko si mu buryo benshi mu baguzi biyumvira.

Warehouse manager calculating ROI and total cost of ownership for lithium LiFePO4 battery upgrade in multi-shift walkie stacker fleet

Multi-shift ibikorwa birabona ibisubizo bigaragara. Ivyuma vy’amakamyo 50-bihinduka biva ku aside y’amabuye y’agaciro bikaja ku bikoresho vy’amabuye y’agaciro bishika ku rwego rwo gusenyuka mu mezi 28-36, bikaba bizigama mu myaka umunani biri hagati ya 50-60% y’ibiciro vyose vy’amashanyarazi. Inyungu ziva mu gukuraho uguhindura amabateri, ibikorwa vyo gusanasana, n’ahantu h’ububiko hagenewe ivyumba vyo gushaja. Ku bikorwa bikora amasaha 16+ ku musi, ikibazo ntikigira hafi.

Ibikorwa vy'ihinduka rimwe - bisaba inzego zitandukanye, si kubera litiyumu idakora, ahubwo ni kubera abashoferi b’agaciro bahinduka. Inyungu y’igihe co kwiruka ntaco imaze iyo utariko urakora amashifu abiri. Igihambaye kuruta: igikorwa co gusanasana (aside y’amabuye y’agaciro isaba iminota 15-30 y’indwi yose yo kuvomera no gusukura kuri bateri), ikirenge c’icumba co gushaja (kenshi 5-8% vy’ahantu hose ho mu bubiko), n’ibiciro vyo kwubahiriza umutekano ku bijanye no gukoresha aside. Ibikorwa vy'umusi umwe n'abateranya 10+ mu bisanzwe bibona amezi 24-36 iyo ivyo bintu bigereranywa neza. Twarubatse urupapuro rw’ibikorwa rwa TCO ku bijanye n’ivyo nyene: iminota 15 yo kurangiza, igisohoka gifise ubuhinga bwo gusubiramwo ivy’amahera.Twandikire kugira ngo uyironke.(Excel, nta kwiyandikisha bisabwa).

Igiharuro c’amabateri y’inyuma ni ikintu c’umurongo kinyegejwe benshi mu ba RFQs babura.Ivyuma vy'amabuye y'agaciro-aside bisaba amabateri 1.5-2 ku kamyo kugira ngo bikomeze gukora mu gihe cose c'imisi. Amapaki yacu ya LiFePO4 arafasha gushaja mu gihe c’akaruhuko (amasaha 1-3 kugira ngo ushaje), bikuraho ivy’ububiko vyose. Ivyo bihindura ukugereranya igiciro ciza n’ibice 30-40% imbere y’uko ukora ku giciro c’ibikorwa.

Uko wovuga neza imbere y'uko ugira

Kuronka imibare y'igihe co gukora imbere y'ugutanga amasoko bibuza ubwoko bw'amahamagara yo hagati mu gihe c'umwaka ata n'umwe ashaka gukora. Turatanga isuzuma ry'ubushobozi bwihariye bw'ubwato-rivuga ivy'ukuri vy'ibikorwa-ubushuhe, urugendo rw'ibikorwa, uburyo bwo guhindura, ibikorwa remezo vyo gushaja-atari gusa ibisobanuro vy'izina.

Ku bikorwa vyo gusuzuma uguhindura litiyumu, dukora ibiharuro vyuzuye vya TCO tugereranya uburyo bwo muri iki gihe n’ubwacuUbundi buryo bwa LiFePO4. Bateri zacu z’ibikoresho vy’amaguru zitanga inzinguzingu 4,000+ ku 80% DoD n’imyaka 5 y’igarantiya. Ku bisanzwe24V 280Ahconfiguration, ivyo bikaba bihinduka nk’amadolari 0.02-0.03 kw’isaha y’akazi iyo bikuwemwo neza, ugereranyije n’amadolari 0.05-0.08 ku bijanye n’aside y’amabuye y’agaciro igihe igikorwa co gusanasana n’incuro zo gusubirira bishitse mu biharuro. Ivyo biharuro biva ku gushiramwo abakiriya nyavyo, atari ku mibereho ya laboratwari. Ivyawe vyihariye bishobora gutandukanywa bivanye n’ingendo y’akazi n’aho ukorera; usabe igiciro n'ibisobanuro vyawe, maze tuzokora ukugereranya n'imibare yawe nyayo.

Gusaba isuzuma ry'ubushobozi,canke ushireko urupapuro rwacu rwo kubara TCO (Excel, nta kwiyandikisha) kugira ngo ukoreshe imibare y’intango ukoresheje amakuru yawe bwite.

IBIBAZO bibazwa

Ikibazo: Guhindukira tukaja kuri litiyumu vyoba bisaba ko duhindura ibikorwa remezo vyacu vyo gushaja?

I: Kenshi nivyo, ariko ni bike kuruta uko benshi mu baguzi biteze. Ivyuma bishaja litiyumu ni bito kuruta ivyuma bingana n’aside y’amabuye y’agaciro kandi bishobora gushirwa ku ruhome-hafi y’aho umuntu akorera aho gusaba ivyumba vy’ugushaja vyihariye. Ikibazo nyaco c’ibikorwa remezo ni ubushobozi bw’umuyagankuba: kwihuta-gushaja amapaki menshi ya litiyumu icarimwe bikuramwo amperage ikomeye. Turashiramwo urutonde rw’isuzuma ry’aho hantu hamwe n’ijambo ryose rivugwa; kumenya imipaka y’umuzunguruko hakiri kare birinda guhindura amategeko mu nyuma.

Ikibazo: Mbega gusubirira OEM lead-aside na litiyumu bica bikuraho garanti yacu y'ivyuma?

I: Ivyo bitandukanye n’uwubikora. Toyota, Crown, na Raymond vyose bitanga amahitamwo ya litiyumu canke porogaramu zemejwe z'uwundi muntu. Ku bindi bikoresho, nusuzume neza amajambo y’igarantiya, kuko benshi bemera mu buryo butomoye gusubirizwa bateri igihe cose umuriro n’ivyo gushiramwo bihuye n’ibisabwa na OEM. Bateri zacu z'ivyuma zikoresha ubuhinga bwo gutera -n'-ugukina buhuye n'ibintu vy'imiterere y'aside; dutanga ivyangombwa vy’uguhuza ku bimenyetso bikomeye vy’ibikoresho vy’uguteranya kandi turashobora kwemeza ko bihuye imbere y’uko ugira itegeko.

Ikibazo: Noshobora gute gushingira intahe igiciro kinini c’imbere y’igihe ku bijanye n’amahera canke uburongozi?

I: Bishire nk'igiciro-ku -isaha y'ibikorwa-aho gushiramwo igiciro co kugura. Koresha imibare yawe y'amajambo-ntiwishingikirize ku mpande z'inganda. Ku 24V 280Ah LiFePO4 pack yacu nk’ishingiro: 4.000 z’ingendo ku masaha 6 ku nzinguzingu zitanga amasaha 24.000 y’ibikorwa. Gabanya igiciro cawe cavuzwe n’uwo mubare. Gereranya n’aside y’amabuye y’agaciro: mu bisanzwe 1.200 z’ingendo ku masaha 4 (guharura ubushobozi nyakuri-isi buzimangana) bitanga amasaha 4.800 y’ibikorwa. Hanyuma wongereko igikorwa co gusanasana ku minota 20-30 ku bateri ku ndwi. Urupapuro rwacu rw'ibikorwa rwa TCO rutanga iyo ngereranyo ubwayo n'amakuru yawe y'injiza.